Integration Works: From Extra Low Voltage to 33kV

Seamless Upgrades. Minimal Downtime. Total Power Integration.

Expanding a plant or upgrading a facility is a complex technical challenge that requires a deep understanding of both high-voltage power and low-voltage control. At HF Controls, we specialise in Integration Works, ensuring that your new plant extensions or equipment upgrades are incorporated into your existing infrastructure without compromising stability or safety.

We are one of the few contractors in the UK with the in-house capability to manage the entire electrical spectrum. We bridge the gap between your heavy power distribution (up to 33kV) and the precision automation systems that drive your production.

Expert Integration for Plant Extensions

Whether you are adding a single production line or doubling the size of your facility, our team ensures the “new” and the “old” work in perfect harmony. We specialise in:

• High-Voltage Integration (Up to 33kV): Managing the complex power requirements of industrial expansions, including transformer upgrades, switchgear integration, and HV cabling.
• Low-Voltage Distribution: Seamlessly extending your LV networks to power new machinery and control suites.
• Control System Unified Logic: Integrating new PLC and SCADA software into your existing site-wide network, ensuring your operators have a single, unified view of the entire facility.
• Legacy System Interfacing: Making next-generation technology “talk” to your existing hardware, allowing for phased upgrades that protect your historical investments.

Minimising Operational Downtime

We understand that for our clients, time is the most expensive commodity. Our integration process is designed to keep your business moving:

• Phased Cut-overs: We plan and execute system integrations in stages, often utilising planned maintenance windows or “out-of-hours” schedules to ensure your main production stays live.
• Pre-Commissioned Modules: By utilising our Factory Acceptance Testing (FAT), we ensure that new components arrive on-site pre-tested and ready for rapid “plug-and-play” integration.
• Site-Wide Coordination: Our project managers work closely with your internal teams to ensure all electrical, mechanical, and software interfaces are aligned before the final connection.

Why Trust HF for Your Integration Project?

Integrating high-voltage power with delicate automation requires a high level of specialized knowledge. HF Group provides:

• Multidisciplinary Skillset: You benefit from the combined expertise of our Automated Controls, Electrical, and Mechanical divisions.
• Safety & Compliance: Every integration is performed to the highest UK safety standards, ensuring your modified facility remains fully compliant with all electrical and machinery regulations.
• Nationwide Capability: With senior-level engineering teams across Scotland, England, and Ireland, we provide the scale required for major infrastructure upgrades and the responsiveness needed for local plant modifications.

Future-Proof Your Facility

A successful integration doesn’t just add more capacity; it improves the overall resilience and intelligence of your site. Let HF Automated Controls turn your plant extension into a competitive advantage.

Ready to grow? Contact us today to find out how our Integration Works can help you upgrade your facility with confidence.